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CAE analysis software Product List

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Case Study of the Composite Material Forming Solution 'PAM-COMPOSITES'

Case Study of the Composite Material Forming Solution 'PAM-COMPOSITES'

Introducing a case study implemented by Kotobukiya Fronté Co., Ltd.! Free booklet available!

Sutoya Front Co., Ltd. is a company engaged in the development and manufacturing of automotive interior components such as floor carpets. "PAM-COMPOSITES" is utilized primarily in the development department's acoustic analysis experiment group to improve the manufacturing process of floor carpets. This document provides a detailed introduction to the background of its implementation and its effects. [Contents] ■ Development and manufacturing of automotive floor carpets ■ Utilization of "PAM-COMPOSITES" for manufacturing process improvement ■ Significant changes in floor carpets - from soundproofing to sound-absorbing types ■ Currently, 70% of shipped products are sound-absorbing types ■ Challenges in press processing of synthetic fiber materials ■ Parameters that influence changes ■ Shell elements or solid elements? ■ Current challenges ■ Evaluation of "PAM-FORM" ■ Future expectations *For more details, please refer to the PDF document or feel free to contact us.

  • Scientific Calculation and Simulation Software

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Case Study on the Implementation of the Sheet Manufacturing and Performance Evaluation Integrated Solution 'VSS'

Case Study on the Implementation of the Sheet Manufacturing and Performance Evaluation Integrated Solution 'VSS'

Introducing a case study implemented by Tachies Co., Ltd.! Free booklet available!

A comprehensive manufacturer of automotive seats providing seats to domestic and international automobile manufacturers, Tachies Co., Ltd. introduces the case of implementing the integrated solution "VSS" for seat manufacturing and performance evaluation. This document discusses the utilization of CAE aimed at reducing prototype man-hours and costs in seat design and development. [Contents] ■ About Tachies Co., Ltd. ■ About automotive seats ■ Composition of seats ■ Challenges in seat development and the use of CAE (Background of VPS/VSS implementation) ■ Seat design for whiplash reduction ■ Seat creation using CAE and future possibilities ■ Tachies' next-generation seat framework "TTK Frame" ■ The work of seat design and development *For more details, please refer to the PDF document or feel free to contact us.

  • Scientific Calculation and Simulation Software

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Case Study of the Structural Analysis Solution 'VPS' by the Railway Technical Research Institute

Case Study of the Structural Analysis Solution 'VPS' by the Railway Technical Research Institute

Precisely reproducing smooth tooth surface contact! Utilizing VPS for railway noise sources and their countermeasures!

The Public Interest Incorporated Foundation Railway Technical Research Institute is a research organization that was established in 1987, inheriting operations from the former National Railways' Railway Technical Research Institute and others. The organization has been conducting simulations of vehicle collisions and other scenarios for many years, primarily using the "Crash module" of the VPS. In recent years, in addition to this, they have also been working on contact system analysis of gears, rails, and wheels using the "Medysa module," and it has been applied to vibration and noise issues of gear devices with a parallel cardan system. Understanding the phenomenon of gear noise and elucidating its propagation mechanisms are limited experimentally and can be costly, making simulation a useful tool. 【Benefits of Implementation】 ■ Can precisely reproduce smooth tooth surface contact ■ The Crash structural analysis module is compatible with other VPS modules ■ When calculating in an integrated environment, if you have VPS data, it can be applied elsewhere *For more details, please refer to the PDF materials or feel free to contact us.

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Real-time VR solution "IC.IDO" <Event Held>

Real-time VR solution "IC.IDO" <Event Held>

Volvo Trucks presents a seminar available for on-demand streaming! A VR tool that allows virtual verification of product behavior and interference without waiting for prototypes.

"IC.IDO" is a VR tool that enables real-time verification of the product development process through virtual error detection. VR has already entered the "implementation" phase after going through the "expectation-led" phase of emerging technology, and its utilization in the product development processes of the manufacturing industry is progressing. Additionally, as remote meetings become more common, communication tends to become "sparse." By utilizing this tool, close communication can be expected even from remote locations. An online seminar will be held on January 27, 2022. Volvo Group Trucks will showcase a case study of reforming the product development process aimed at zero prototypes using this tool in a collaborative virtual workspace, including demonstrations. ★ The seminar content will be available for on-demand viewing. If you are engaged in design and manufacturing or are responsible for DX, or if you have an interest in industrial VR, please take this opportunity to watch. 【How to View】 Please check the details on the "ESI IC.IDO Blog" after January 28, 2022 (Friday).

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Case Study of the Resin Thermoforming Processing Analysis Solution 'PAM-FORM'

Case Study of the Resin Thermoforming Processing Analysis Solution 'PAM-FORM'

Introducing a case study implemented at the Hiroshima Prefectural Institute of Technology! Free booklet available!

The Hiroshima Prefectural Institute of Technology is a prefectural technical institution aimed at promoting industry in Hiroshima. The Carbon Fiber Project Team is currently engaged in research and development of processing technologies for carbon fiber composite materials, and "PAM-FORM" has been introduced for the evaluation of carbon fiber processing. This document provides a detailed introduction to the background and evaluation of the introduction of "PAM-FORM." [Contents] ■ What is carbon fiber? ■ What the Carbon Fiber Project Team aims to achieve ■ Is Japan lagging behind in processing technology? ■ What is important for small and medium-sized enterprises when processing CFRP? ■ Methods of processing carbon fiber ■ Reasons for actively engaging in press molding using thermoplastics ■ Details of the technology development being undertaken ■ The necessity of PAM-FORM ■ Future expectations *For more details, please refer to the PDF document or feel free to contact us.

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Case Study of the Structural Analysis Integration Solution 'VPS'

Case Study of the Structural Analysis Integration Solution 'VPS'

Introducing a case study implemented at Honda R&D! Free booklet available!

Honda R&D Co., Ltd. is the company responsible for R&D within the Honda Group. This document provides a detailed introduction to water impact analysis using "VPS" to improve vehicle body durability. 【Main Contents】 ■ Addressing rough roads and puddles ■ Need for adaptation to roads in various countries ■ Analysis through simulation ■ Increasing importance of "puddle response" in recent years ■ Details of water impact simulation using VPS - Application of collision areas - Application of collision analysis know-how - Modeling puddles as 'clusters of water droplets' - The diameter of water droplets is one of the dominant factors in water splash - Utilizing the supercomputer "K" is also an option - Discoveries through super slow-motion playback ■ Future expectations *For more details, please refer to the PDF document or feel free to contact us.

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[MHPSE] Industrial VR System 'IC.IDO' Implementation Case Study

[MHPSE] Industrial VR System 'IC.IDO' Implementation Case Study

Industrial VR that allows real-time confirmation of specifications and operation checks with a 3D mockup!

Mitsubishi Hitachi Power Systems Europe needed a tool to verify product specifications before bidding in order to reduce risks associated with discrepancies and defects after winning bids. "IC.IDO" allows different departments and personnel involved in large-scale building design to confirm specifications and functionality in real-time using a 3D mockup, enhancing mutual understanding between departments and significantly shortening development time. Additionally, by identifying and improving defects before entering the construction process, it was possible to reduce the risks of project delays and damages due to quality issues. [Implementation Effects] ■ Everyone involved can review in real-time at full scale ■ Identify and improve defects before entering the construction process ■ Reduce risks of project delays and damages due to quality issues *For more details, please refer to the PDF document or feel free to contact us.

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Bombardier Industrial VR System Case Study: 'IC.IDO' Implementation

Bombardier Industrial VR System Case Study: 'IC.IDO' Implementation

Contributed to winning a railway construction project through a specification proposal using a virtual vehicle.

Bombardier has been using ESI's "IC.IDO" for many years. By utilizing the virtual prototyping and manufacturing capabilities of "C.IDO," the company can eliminate waste from the product lifecycle, and real-time reviews conducted in various locations around the world enable more accurate and faster decision-making. The company leveraged ESI's VR in a high-profile contract to supply the 47INNOVIA METRO 300, a rotary two-car model, to the subway in Saudi Arabia. The specification proposals using virtual vehicles contributed to winning the railway construction project. [Implementation Effects] - Reduced time and costs by making modifications in the early design phase using results from virtual verification. - Created a beautiful and functional 1:1 scale VR model from existing CAD data. - Built trust and obtained approval from decision-makers in the early stages of the contract. - Demonstrated that Bombardier's technology is cutting-edge. - Achieved high promotional effects as the media focused on the vehicle introduction event utilizing VR. *For more details, please refer to the PDF document or feel free to contact us.

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Introduction to "Manufacturing and Performance Analysis Solutions"

Introduction to "Manufacturing and Performance Analysis Solutions"

For evaluating product performance and examining manufacturing processes! We will introduce solutions related to manufacturing and performance analysis.

In recent years, due to the influence of weight reduction and efficiency improvement, the design and material technologies of automotive components have become increasingly advanced, making considerations such as "how to enhance product performance during the manufacturing process" increasingly important. However, in actual manufacturing processes, products are produced through multiple processes, yet many CAE analyses focus solely on one process or physical phenomenon. ESI Group proposes the challenge of reproducing and predicting design and manufacturing processes that include multiple processes, aiming to reduce lead times and costs through virtual prototyping. 【Case Studies】 ■ Fatigue durability analysis considering the casting process By faithfully modeling the pressing, welding, and press-fitting processes and transferring the residual stress and strain from each process, we evaluate the impact on the final fatigue strength performance. ■ Impact analysis considering the die-casting process The strength of die-cast products decreases in proportion to the amount of surface oxides entrained during filling. By providing material strength based on the amount of entrainment calculated through die-casting simulation and conducting impact simulations, we achieved a good correlation with actual machine tests. *For more details, please refer to the PDF document or feel free to contact us.

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